What is a Thin FPC Like Technologically

So many Chinese electronic component and cable manufacturing factories are making great effort in providing high quality of cables and customization services for cables on special specification. In addtion, the successful electronic component and cable manufacturing factories have great intention to the promote the related cable quality and expand their potential market for all over the world.

The flexible printed circuit cable manufacturers, as the upstream suppliers for some most notable electronic enterprises, for example, for computers, moible phones, digital cameras, printers and TV etc., have many options and chances in how they will do their business. But after they get over their difficulties all the way to success, they created customization of electronic cables afterwards.

For example, a cable manufacturing factory once supplied a customized cable for the specification, a razor-thin FPC cable for a small size of Toshiba module, 4.8mm x 4.8mm x 1.0mm.  The maximum physical transfer rate reaches 522Mbps and 375Mbps for practical effective data transmission rate. This is what the thin FPC cable is like, functionally and technologically.

How FPC Cables Operate in a Printer

Lately a great leader in IT industry HP declared that they officially bring out the world's first color lazer all-in-one machine M275, which can scan 3D objects.
It's believed that many printers have smart functional designs, like 3D print, wireless print ect. And the most outstanding feature of HP's print is that it can scan 3D objects in real life. Many restaurants have taken this machine into use. They cook a certain dish, scan the dish and create a good-looking picture for their menu. The key is that there is a 8 mil pixel camera up in the scan panel in the printer.

Old color laser printer prints very poor pictures, with a darker saturability, Quite different from that, M275 has a 200MHz CPU, a memory of over 64MB with a 100mBps high speed nework card. In that case, the hardware configuration ensures the high speed of print, and meanwhile, makes the printer enables itself to print on both sides automatically. However, due to the flexible print speed mode color laser printer has, the printers are able to meet the need of users of different personalities and under different circumstances.

In addition, HP pays great attention to hardwares and cable materials using in the machine. They focus on components , and cable materials as well. For example, a newly designed FPC was adopted.FPC is a kind of printed cable of high reliability，high density， high stability and durability. Other than being phenomenally flexible, FPC is light in weight，thin in thickness and small in size.

The electronic manufacturers attach such great importance to the FPC adoption mainly because of such below functional and business features of FPC cables:
It brings conveniences for manufacturing and assembly; No doubt, Single-Sided circuits are ideal for dynamic or high-flex applications; Stocked FPCs in various configurations are commonly available; full engineering support as always; Customized designs and specifications on FPC cables.

FPC cables can operate in more applications other than just in a certain printer or other forms of office equipment.

A Simple Amateur Approach to Disassemble an Apple Phone

Now I am showing people a useful and practical amateur approach to disassemble an Apple phone briefly.

In the very first place, as an amateur, we must adhere to a basic principle--we must be extremely careful and cautious in the disassembly process.

As we go from the screws of the phone, mark down the positions of the screws well in order not to mix a screw to a wrong position. Wrong screwing will endanger the screen.

There will be more than 30 screws. The next step is to disassemble the battery, the antenna, then the mainboard.

Both the disassembly and assembly for mainboard are complicated. As usual, we must try the screw bolt one by one.

What if the phone loses signal when done reassembly? All that we can follow up is to redisassemble the phone. Usually, we can find a reason why the signal is gone. For example, it could be a tiny cable, namely, you might have neglected a tiny round cable for signal function. Handlbe all cables, like FPC cables as well, we need to adjust the cables well in position. If we still find some cables left undone, we must fix them carefully.

Finally, we will implement a test to examine all functions. So this is the amateur approach and Apple phone fans might see to it for reference.

DIY Flexible Printed Circuits

                     

Produce your own single-sided flexible printed circuits using a solid ink printer, copper-coated polyimide film, and common circuit board etching chemicals.You will find flex PCBs inside most cellphones or similar miniaturized gadgets. Flex PCBs are useful for making tiny cables and extremely lightweight circuits.However, few shops yet make custom flex PCBs for reasonable prices in small volumes.

Step 1: Get copper-coated film

                       

Get some thin sheets of polyimide which have copper on one or both sides. Polyimide is a yellow polymer with a high melting temperature and is sometimes called Kapton. A common type of copper-coated polyimide is DuPont “Pyralux” material.
Pyralux sheets come in many different varieties of polyimide thickness, copper thickness and adhesive thickness (the “adhesive” is between the copper and polyimide holding everything together.) Copper thickness is given in oz per square foot, while adhesive and Kapton thickness is given in mil (1 mil =0.001 inch).Pyralux LF7062 (pictured) has 1/2 oz Cu, 1/2 mil adhesive and 1 mil Kapton. This works OK but is a bit thin and crinkly for the printer to handle.
LF9120 has 1 oz Cu, 1 mil adhesive and 2 mil Kapton – seems to work best in the printer
LF9210 has 2 oz Cu, 1 mil adhesive and 1 mil Kapton – stiffer, but works OKOther options are double sided copper ( a sandwich of Cu/Kapton/Cu held together with adhesive) and a roughened surface, denoted by R at the end of the part number.The roughened sheets and double sided sheet work OK. However, Pyralux with 2 oz or thicker copper can be difficult to feed to the printer, especially if there is copper on both sides.

See if you can get a free sample from DuPont. Occasionally, Pyralux sheets turn up on eBay.

Cut the Pyralux sheets to 8.5×11 or 8.5×14 inches with scissors or a knife. Avoid smudging the copper with fingerprints or oil, which can block the etch solution later. To protect the printer, try to keep the edges relatively flat and free of burrs.

Step 2: Use a solid-ink printer

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For direct printing on the copper film, locate a solid-ink printer. These are commonly confused with laser printers, but instead print melted wax. Unlike most inkjets, the wax makes a good protective layer for copper etching, and unlike laser printers, solid ink printers don’t rely on locally charging the paper surface, which could be troublesome when the paper is replaced by a copper sheet.Some models are Tektronix Phaser 840, 850, 860, and Xerox Phaser 8200, 8400, 8500, 8560, and 8860. You might find one in an office. Most Phaser models are regular laser printers, so check under the hood for the solid ink blocks (pictured) if you’re not sure.If you don’t have access to a solid ink printer, the “toner transfer” iron on method, using a laser-printed design, could replace this step.

Step 3 : Print on Pyralux

                              

Draw up a design in any graphics program, then use the manual feed tray to print it on your Pyralux sheet in black. Cyan, magenta, yellow, green (50/50 cyan+yellow), red (50/50 yellow+magenta) also seem to work, just avoid light shades that are composed of tiny dots on a white background. Printed areas will be protected with wax, and wind up as copper traces on your layout.Note added 3-7-08: Use “high resolution” or “photo” mode when printing. This printer setting is typically available in the “Print Setup” menu of your graphics program. High-resolution mode prints more slowly and seems to promote better adhesion of wax to copper.10 mil (250-micron) wide lines and spaces were printed from a Tektronix Phaser 850, which is an older model.In most Phasers the copper side should face down when it goes in the manual feed and comes out upside down. Give a little push if the manual feed cog has trouble grabbing onto the sheet (more likely with thicker sheets)

Step 4: Etch it

                      

Put the printed sheet in ferric chloride (copper etchant) for at least 5 minutes. Keep the etchant from getting on your eyes and skin. The etch time will depend on temperature, copper thickness and other conditions, taking up to 25 minutes, so keep watching for copper areas to dissolve and the polyimide film to show up. Bubbling with an aquarium pump, and heating up to 35-40 C will help the etch proceed faster and more evenly.The remaining wax can be scrubbed off with a ScotchBrite pad and warm water, or isopropyl alcohol (rubbing alcohol). This can take some effort.

Step 5: Populate the board

The flex PCB is now ready to cut apart into small circuits (if that’s your plan) and to solder. You can tape it onto a piece of metal or a regular fiberglass circuit board to hold it steady while working on it. “Tinnit” nickel plating solution or similar can be used to make it easier to solder to, but the freshly etched and cleaned flex PCB is easily soldered as is.Because it is a 1-sided PCB, without holes, it is most useful as a tiny cable or as a board for surface mount parts. Use jumpers if necessary for traces to cross on your layout.

Flexible Circuit Solutions

Flexible Printed Circuited Lightweight, space-saving, Vulcan Flex interconnects are the most reliable packaging solution for your advanced electronics. From simple single-layer jumpers to complex rigid-flex circuit boards, we design and manufacture a wide range of flexible circuits for military and commercial avionics, artillery and munitions, tactical communications and other mission-critical applications.

Flexible Printed Circuit/ FPC Cables is a kind of printed cable of high reliability,high density, high stability and durability. Other than being phenomenally flexible, FPC cables is light in weight,thin in thickness and small in size.
The surface of flexible circuits is generally processed as gold immersion, anti-oxidation, gold or tin plating. Flexible Printed Circuit largely saves time for assembly by configuring all necessary cables well. Being waterproof, quakeproof, greaseproof,high temperature resisting and easy soldering makes FPC more suitable for electronics. Besides,the FPC cables is also characteristic for its free bending, winding and folding. 

what is a flxible circuit coverlay

A flex circuit coverlay (aka coverfilm) is used to encapsulate and protect the external circuitry of a flexible circuit board.

A coverlay serves as the same function as soldermask that is used on a rigid printed circuit board. The difference with a coverlay is the added element of flexibility and durability it provides to the flexible circuit board.

The coverlay consists of a solid sheet of polyimide with a layer of flexible adhesive that is then laminated under heat and pressurized to the circuit surfaces. The required component feature openings are mechanically created using drilling, routing, or laser cutting.

Typical coverlay thickness is 0.001” polyimide with 0.001” of adhesive. 0.0005” & 0.002” thicknesses are available but only used as needed to meet specific design requirements.

More product informational please note：     www.globalcablesource.com / FPC-Cables.html